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case study

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Comcast ICF Communication Facility

Natick, Massachusetts

This commercial communications facility was built in Natick, Massachusetts to house critical Comcast infrastructure. The structure features Element ICF 8-inch core construction with Pro Buck ensuring exceptional energy efficiency. With the addition of commercial grade steel siding, this building is exceptionally durable to withstand harsh New England weather extremes. The design incorporates RF Blocking capabilities while providing superior insulation through continuous R-33+ walls with no thermal bridging.

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Project Goals

The primary goal for this project was to create a highly insulated, reinforced commercial facility to house critical Comcast communications infrastructure. Located in Natick, Massachusetts, the building needed to withstand the harsh Northeastern climate, including severe winter storms, while providing superior insulation during both cold winters and hot summers.

Energy efficiency was a major priority, with requirements to exceed Massachusetts building code standards. Additionally, the facility needed to maintain consistent internal temperatures to protect sensitive communications equipment while minimizing operational costs.

The building also required protection from external radio frequency interference, necessitating specialized design elements to create a secure communications environment.

Project Solution

Element ICF 8-inch core with Pro Buck was selected as the primary construction material, creating a continuous thermal envelope from the footings to the walls. This system eliminated thermal bridging commonly found in traditional construction methods, resulting in an exceptional R-33+ insulation value throughout the entire structure.

The exterior was finished with steel siding, providing increased durability against harsh weather conditions while creating a Faraday cage effect to shield the facility from unwanted RF signals. This innovative approach addressed both physical resilience and communications security needs in one solution.

For operational resilience, the facility was equipped with three diesel-powered 900kW generators to ensure uninterrupted service during power outages, with HVAC systems planned for future installation. The robust ICF construction creates an ideal environment for temperature-sensitive equipment, reducing the load on future cooling systems and lowering long-term operational costs.

Project Description:

Project Type: Commercial Communications Facility

Location: Natick, Massachusetts

Size: 7,395 SF (140’7″ × 52’7″)

Construction Materials: Element ICF 8-inch core with Pro Buck

R-Value: R-33+ with no thermal bridging

Electrical Backup: 3 Diesel-powered 900kW generators

Start Date: 06/25/2024

End Date: 11/15/2024

 

 

 Project Outcomes

The Natick communications facility demonstrates how ICF construction can address the unique challenges of commercial communications infrastructure. By combining structural strength, thermal efficiency, and signal protection in a single building system, this facility provides Comcast with a durable, secure, and cost-effective solution for housing critical communications equipment in the demanding New England climate.

 

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Superior insulation

Element ICF panels with Element ICF Pro Buck ensure R-33+ insulation throughout the building exceeding Massachusetts building code requirements

Enhanced Durability

Reinforced Concrete Core with an 8″ concrete core and steel siding boost the structural integrity to withstand even the most severe New England weather

Reduced Operational Costs

The continuous interior and exterior insulation of the new Element ICF panels and their Pro Buck ensures optimum energy efficiency throughout the entire envelope of the structure.

RF Blocking

The thermal mass of Concrete enclosed in the insulated EPS with the additional steel siding provides a Faraday effect to shield against unwanted RF signals

Acoustic Isolation

The high STC rating ensures that noise stays to a minimum both inside and outside the structure.

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